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GBG ENGINEERING TOOLS

Purpose built "Machines,Fixtures,Positioners"and "Custom Made Parts" >"Design- Sourcing -Mfg in India"

Productivity Improvement Solutions- Machine Tools

Specialized controls for Packaging/ Printing

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Major OEMs and many of the larger engineering companies in the region have partnered with us for new machine tool and retrofitting projects. In total we have completed several Motion Control Automation and CNC projects.

 

We take advanatage of Motion controllers offered by Siemens and some other suppliers

 

  • e.g.The motion control tool kit includes autotuning, 2D and 3D plotting utilities, and sophisticated cursor and zoom tools that provide detailed system information to minimize integration efforts.
  • Advanced diagnostics include program line identifier for a given position, path measurement tools, and peak position error reporting. Decrease development and setup times. Sealed stages protect against debris and dust.
  • Direct-drive slotless motors are available for applications requiring high position and velocity accuracy. Motors can be sealed to meet IP67 specification.
  • Ball-screw-driven stages produce high continuous force output capability and are well suited for vertical or continuous force applications.
  • Engineered cable management systems ensure problem-free operation for the life of the system.
  • PSO (Position Synchronized Output) provides the position of multiple axes within 50 nanoseconds of the actual motor position. Even at high speeds this means events such as firing a laser are accurate to within 0.15 microns.
  • Interpolated motion provides higher fidelity motion commands to each axis, minimizing position error during movement.
  • Sample rates of 20 kHz provide the basis for high bandwidth control loops, increasing throughput at the specified measuring tolerances.
  • FireWire® provides plug-and-play scalability and peer-to-peer communications, greatly simplifying wiring and thus lowering integration costs and time.
  • Software-based motion controller removes dependencies on PC bus. Therefore, as PCs increase in speed, the block processing time decreases, resulting in higher throughput. Commercial availability decreases lifecycle cost.

Productivity Improvement: increasing the productivity of your Industrial Machinery

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Solutions offered by us for Productivity Improvement of your Industrial Machinery

Productivity Improvement services aim to improve the productivity of older industrial machinery whose warranty period has expired. Their productivity can be increased by from minimum 15 percent to many folds. We will depute our service engineer to study the possibilities of improvement in Effectiveness of your industrial machinery- We will study the current control methodology, work process and suggest Automation solutions that can effect improvement in Productivity, improvement in Output Quality of your products.  We will prepare a report on the possibilities of improvement in your industrial machinery.

For Which kind of Machinery the Productivity Improvement viable?

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Standard Retrofit Packages

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Standard Retrofit Packages Sold by Our company- Ensures smooth upgrade from Obsolete Controls - Economical & Faster.

Send in details of your Machine Make; Model and ask for Retrofit Quote

Modernizing your machine tools by CNC Retrofit is an economical way to upgrade your plant. CNC Retrofit is particularly important for medium to large machine of high value. The mechanics of older machines may still be in good condition or may require re-conditioning. Often the control and electrical components become obsolete or unreliable and need replacement.

The degree of modernization and the technology used to update the controls and motors, determines the price of CNC retrofit package. We will evaluate your machine

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Small to Medium Machine Tool Retrofit

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Small to Medium Machine Tool Retrofit

We have completed machine tool retrofit projects on scores of small to medium sized machine tools in India & Middle east.

Machine tool types include milling, turning, machining centre, copy milling conversion, and punching - nibbling.

These type of machine tool are widely used in jobshop industries, general engineering fabrication plants, automotive component manufaturers, and die & mould industries.

We have well known expertise in CNC Retrofit within India and in Middle East  region since 1992.

Key Advantages of CNC Retrofit

Do you remember how slow your first computer was? With limited memory and software reliability. Technology in CNC Controls have moved ah

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Retrofitting - Large Machine Tools

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Large Machine Retrofit:

Large component manufacturing in heavy engineering industries such as shipbuilding, power generation, mining, paper, steel making, truck, rail and defense requires massive and sometimes gigantic machine tools and special purpose machines.

Retrofitting these kind of machines requires special expertise. We are Recognized in UAE and India as the leading company in this field, We install new Siemens CNC systems and convert large manually operated machines to CNC.

The replacement cost of a new machine in this size range is huge ... Retrofitting can be a very good investment, typically only 10% to 30% of the new machine price.

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